LaPO4-8YSZ composite coatings with a thickness of similar to 1 mm have been developed for increasing thermal protection of combustion chamber components in gas turbines and diesel engines. A serious problem concerning the thick coatings is the high residual stress, which results in poor adhesion and low thermal shock resistance. In this study, thick LaPO4-8YSZ composite coatings in different compositions were produced by atmospheric plasma spraying at four different critical plasma spraying parameters (CPSP; 0.83, 0.94, 1.06 and 1.17 kW/Lpm). The effects of CPSP on microstructure, residual str...